- Industrial waterjet cutting machine
The scientifically designed Industrial waterjet cutters
As you are looking for quality water jet cutters, we are ready to help you.
We have been serving clients for more than 24 hours. We have industry-level skills and knowledge to manufacture high-quality customized water jet cutters.
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our industrial waterjet cutting machine
Which industrial waterjet is right for you?
Consult with our professionals to get best solutions.
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What you cut with our industrial water jet cutting process
Rock
Cut the pieces of rocks into different shapes while maintaining accuracy in the result.
Metal
Manufacturers use hard metals to manufacture different items, and they can rely on our water jet cutters to make precise cuts.
Stone
Our industry-grade cutting systems are highly efficient at cutting stones into different shapes.
Tile
Water jet cutters can help you in fabricating tiles of different types. You can use these tiles for flooring and different purposes.
Glass
Glass is one of the commonly used materials in the manufacturing industry, and it is easy to cut glasses using water jet cutting systems.
Marble
Cut your marbles into accurate shapes to make different items.
Customize your industrial waterjet cutters
- Compatible cutting system
Let us know your business needs. Our team will personalize your water jet cutting systems.
- Perfect control system
At SAME, our team presents you with the best control systems, like IGEMS, Ncstudio, and Beckhoff. The choice of the proper system will let you control costs and enjoy higher efficiency.
- Best water jet table
The water jet cutting process needs a proper table that provides you with the desired workspace.
- Choose accessories
Find the right accessories that add functionalities to your system. We help you in making the best choice for your industrial water jet system.
- Pumping system
You can decide on a compatible pumping system that delivers the desired amount of water pressure for your cutting needs.
How to buy an industrial waterjet cutter
Send us your queries
Let us know your issues. We respond to your queries within 24 hours.
Get our customized services
We can custom design your water jet cutting system based on your needs.
We invest in efficient cutters
Efficiency in our industrial waterjet cutters will increase your productivity level.
We pack and transport
Our team will pack your cutter carefully and transport it.
The ultimate guide to FAQs
industrial waterjet cutter
Do I need to invest a high amount in buying industrial waterjet cutting systems?
Although we have used highly advanced technologies, our industrial waterjet cutters are available at the most reasonable rates. You can buy the system for your manufacturing business. Moreover, the cost of operation is also not high for water jet cutters. Check the type of materials that you need to cut. Then, you will find it easy to measure how much water you need for your waterjet cutters.
Does your industrial waterjet cutter produce a taper?
Taper is one of the major concerns about the waterjet cutting process. As you pass the water stream through the chosen material, you can find some signs of erosion. It will result in inconsistency. Tapers prevent the straight edge to the piece you have cut. Thus, there is less chance of maintaining precision. But, you can solve this problem by selecting a tilting jet head.
Q
How can you compare industrial water jet cutters to laser cutters?
- Industrial water jet cutters do not need heat, and thus, you can cut any heat-sensitive materials using waterjet technology. On the contrary, laser cutters can cause thermal distortion problems to your materials.
- You may use water jet cutting systems on any type of material. But, laser cutters cannot cut reflective materials. The reflective surface will not affect the waterjet.
- You can apply lasers on the uniform surface. However, the uneven surface of your material will not be an issue with your waterjet. Our industrial waterjet systems are capable of maintaining consistency in the cutting capability.
- Lasers have the potentials of cutting materials with a thickness of about ½”. Our water jet cutting machines cut thicker materials (6”). Water jet cutting systems make precise cuts on your thicker materials.
- You will have a smoother edge finish with industrial waterjet cutters. Less machining will save you money and time. You will not have this advantage from laser cutting.
Q
How is your industrial waterjet cutter a better choice compared to the EDM?
Industrial waterjet cutters work faster when compared to EDM systems. Still, they maintain the accuracy level of up to +/- .0015″. Moreover, EDM is intended to be used for conductive materials. However, water jet cutting tools cut any material, including glass, stone, and wood. Like laser cutters, EDM needs a consistent surface for the successful cutting process. But, water jet systems work properly on uneven materials. They turn out consistent power.
You need to pierce a hole for using your EDM. In the case of waterjets, the system is capable of making the hole on its own. Thus, you will save time and setup costs.
Another difference between waterjets and EDM is about worktables. Our worktable for industrial waterjet cutting is larger than standard EDM tables.
Q
What are the major process characteristics related to industrial water jet cutting?
Water jet cutting is an advanced process with some distinct characteristics-
- The water velocity is very high, and the PSI level ranges from the pressurized water ranges from 30,000 to 90,000 psi. The high-pressure pump manages abrasive particles added to the stream.
- You can use the waterjet cutting system for machining delicate and heat-sensitive materials.
- The system does not cause any heat damage to your workpiece.
- You can find nozzles made of composite tungsten carbide and sintered boride.
- The taper produced by the water jet cutting process is less than 1 degree. You can reduce it by tilting the jet and slowing down the cutting speed.
- The nozzle must have a proper gap from the workpiece. It will make difference in the kerf size and the material removal rate. The best distance to be maintained is 125 in.
Q
Can your industrial waterjet cutter cut any material?
As it is easy to modify the nature and type of your cutting stream, you may use the water jet in any industry. You can cut water jet for cutting through any materials. However, when your materials have unique properties, they need special attention.
Most commonly, water jets are capable of cutting rubber, plastics, foam, composites, leather, glass, tile, paper, and several other materials. You may also cut ceramics using our industrial water jet cutters. However, materials have to be softer than chosen abrasives. The hardness level of abrasives on the Mohs scale ranges between 7.5 and 8.5.
You cannot cut diamonds and tempered glass with water jet cutters. You can cut up to 6 inches of thickness in the case of metals. However, for other materials, the thickness level can be up to 18 inches.
Q
Does your mixing tube last long?
Our mixing tubes are made of ceramic carbide, and they last longer than other standard mixing tubes. The tubes will deliver about 150 hours of cutting time. So the tubes will last longer, and you can use them to cut different parts.
Q
How do you use industrial waterjet cutters without distortion and burrs?
In the conventional cutting methods, there is a high chance of distortion of materials you have cut. As these cutting processes have thermal influences, you may face the problem. On the contrary, waterjet cutters do not cause distortion. As a result, you will save production time, as there is no need to rework your workpieces.
The cold-cutting process is the classic choice for manufacturers dealing with different types of materials. This is because both soft and hard materials have no risk of burrs and deformation.
Q
What is the average width of the kerf produced by the waterjet cutting process?
In most cases, the kerf is almost 15% wider compared to the focusing tube’s diameter. Thus, when the diameter of the tube is about 0.8 mm, the width of the kerf is almost 1.0 mm. The increasing diameter of the tube will make the kerf wider.
CAD software lets you calculate the water jet cutting motions. You can make custom layouts and designs using the software. Also, the software makes drawings without overlapping lines. There are also layers for engraving, outside and inside cuts, etching, and pure waterjet cutting.
Q
Do I need to drill a starting hole for the waterjet cutting process?
Without additional effort, waterjets drill its start hole. However, in the case of composite materials, you have to reduce the pressure of the pump. Moreover, you must employ a vacuum connecting system.
Q
Which electrical connection should I use?
The power rating should be about 37 kW for the abrasive cutting head.
Q
Does the water nozzle last long?
A premium quality nozzle lasts for more than 25 cutting hours. The best one is the diamond nozzle. However, the cost of the nozzle can be 30 times more. Nevertheless, you can use it for pure waterjet cutting needs.
Q
How do I ensure the best water quality for waterjet cutting?
The pH value of the water is about 7.0 to 8..5. Other important things that you must check out-
- Carbonate hardness level- 20 to 60 ppm
- Chloride content- 100 mg/l
- Calcium carbonate- 35 ppm to 107 ppm
- Electric conductivity level- +25°C 450 µS/cm
- Infeed temperature- 10 to 25 degree Centigrade
- Dissolved chlorine level- 1 mg/l
- Filtrate residue- 350 mg/l
- Feed water pressure ranging from 0.2 to 2.5 MPa
When your water quality has deviated from these stated values, the sealing agent of the nozzles and pump will not last long. That is why you must analyze the water before using it for industrial waterjet cutting.
Q
Is it easy to program the industrial waterjet cutters?
You have to use standard CNC equipment to make the waterjet cutting process easier to program. In fact, other cutting processes are more complicated than waterjet cutting technologies. Based on the materials, you have to adjust the cutting speed.
Q
How will I clamp the piece to be processed?
As you need to apply a small force on your workpiece, you can easily dispense the clamping device. The force is less than 5kg for standard cutting and 1kg for precise cuts). Some users choose weights to secure their workpieces.
Q
Is the taper of a cut highly pronounced?
The taper created from the process varies with the cutting speed. The kerf width equals to the highest possible taper. By reducing the cutting speed, you can minimize the taper. Make sure that you have achieved parallel sides. The standard taper for precise cuts ranges from 0.05 to 0.10 mm.
Q
Is there a chance of finger injury during the waterjet cutting process?
Without precautions, you may have a severe injury. However, we have integrated safety systems to let you use the machine conscientiously. Still, you have to learn the safety rules to operate the waterjet cutter.
Q
How much water do I need while cutting materials with a water pressure of 55000 PSI?
Every 0.010″ orifice needs 0.5 GPM. Similarly, 0.82 GPM is essential to 0.013″ orifice. You have to make these calculations while using water jet cutting systems.
Q
At what pressure waterjet can cut the material?
The highest amount of pressure produced by the intensifier pump is 90000 PSI. The most efficient and fastest cutting process is easy to accomplish at very high pressure. However, the intensifier pump needs more maintenance when you are using higher pressures.
Q
What is the water jet separation technology?
The water jet cutting process is based on the kinetic energy production principle. The nozzle plays a crucial role in concentrating the water. As it is large, there is no drop in the pressure. In the case of water jet cutting, the diameter can range from 1 to 0.5mm.
The speed of water droplets can vary with the pressure level. At 4000 bar, the water jet-speed can reach 640 m/sec. The droplets at this speed start separating different soft materials, like foam, plastics, and cork. When it is a hard material, the chamber needs sand.
Q
Is the water recyclable?
Both water and abrasives used for the industrial waterjet cutting process are recyclable. Thus, the process will not affect the environment.
Q
How will I dispose of the water?
As the water contains no harmful wastes, you can discard it safely. You can discharge the water into the drain. However, make sure that the suspended solids have been discharged.
Q
How much noise does your industrial water jet cutter produce?
The noise level can vary with the way you have managed the cutting process. The noise level can go up when you have not maintained a proper distance between the workpiece surface and the cutting head.